China's demand for iron ore pellets and high-quality ore is expected to accelerate in 2020 as a result of Beijing's push to shift dozens of steel mills to coastal regions in its battle to stop smog blanketing industrial cities.
Relocating plants to the coast, with stricter environmental requirements, means up to 20% of China's more-than-a-billion-tonne annual ore demand will shift from lower- to higher-grade ores within coming years, according to industry sources and a Reuters analysis of official import and production statistics.
Steel executives say the demand shift in the top ore market will mean declining purchases of low-grade supplies and greater demand for pelletised ore of a higher grade - with potentially major implications for ore exporters in Australia.
More than 50 Chinese steel companies pledged in 2018 to shut old capacity and build new furnaces with a combined yearly capacity of 60.29 million tonnes, according to a Reuters analysis of official industry data. Nearly 25 million tonnes of this new capacity is scheduled to come on line in 2020.
Another 33 firms will build 47.03 million tonnes of new capacity within the next three years.
These new plants will each house bigger, more efficient furnaces with annual capacity of more than 1 million tonnes, compared to 550,000-650,000 tonnes previously.
They will also boast lower emissions but require higher quality ore and more pellets to minimise pollution and optimise output, industry experts said.
"It's much more expensive to fix big furnaces than the smaller ones," said a purchasing manager at a mid-sized mill in Hebei, China's steel hub. "So mills tend to feed them with better raw materials, and adding more pellets will improve air permeability in the furnaces."
Iron ore pellets, typically with 64% iron content or above, can be shovelled directly into blast furnaces without going through a dirtier process known sintering, where low-grade ore is mixed with other products to create a blast furnace fuel.
"Using pellets in steelmaking consumes only one third of the energy that using sinter ore does," said Li Xishan, assistant general manager at Yangzhou Pacific Special Materials Co, the biggest pellet producer in China, with annual capacity of 6 million tonnes.
Emissions of sulphur dioxide and nitrogen oxide will be cut by 47-95% if mills cut out sintering and switch to pellets, Li said.
Erik Hedborg, senior iron ore analyst at CRU in London, expects Chinese pellet demand to grow more than 40% by 2023 to roughly 190 million tonnes, from 140 million tonnes in 2018, and keep rising.
China's current demand for pellets remains well below overseas counterparts, at around 15-16% of all ore compared with 35% in Europe.
"We expect China to follow the rest of the world in terms of pellet rates," Hedborg said.
While using pellets effectively shifts part of the dirty production process offshore, they are more expensive than lower-grade ore.
So far this year, pellet-grade ore for import has averaged $30/t above low-grade 58% ore, and about $12/t more than benchmark-grade 62% ore, data showed.
This means any significant increase in pellet purchases may come with a hefty price tag for cash-strapped mills.
(Writing by Emma Yang Editing by Tammy Yang)
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